Smart Poka-Yoke Batching Scale with Error-Proofing

HD Touchscreen Display: This Smart Poka-Yoke Batching Scale with Error-Proofing by Jutian is equipped with a 10-inch HD color touchscreen with 1024*768 resolution and capacitive touch design for smooth and convenient operation. Formula parameters and weighing data are clearly displayed, adapting to various workshop operating environments.

Core Poka-Yoke Error-Proofing Function: The Scale features a built-in precision error-proof program supporting material code scanning identification. It only allows selection of materials from preset formulas, eliminating material selection errors. During batching, it monitors dosages in real-time, immediately triggering alarms and locking operation when deviations exceed tolerance ranges, preventing incorrect or missing ingredients and avoiding production errors at the source.

Intelligent Formula Management: Can store multiple groups of product or formula information including item names, material names, material codes, upper/lower weight limits, and batching sequence. Supports formula recall, modification, and backup, adapting to multi-variety, multi-specification production needs, significantly improving formula management efficiency.

High-Precision Weighing Function: Utilizes high-precision sensors with accuracy up to 1/15,000 and internal resolution of 600,000. Features single-point external calibration, zero tracking, and weight memory functions, ensuring the scale delivers precise and stable weighing data to meet high-precision formula batching requirements.

Data Traceability and Export: Supports USB export of weighing records, completely recording data such as batching time, material information, formula numbers, and operator identification, facilitating data query and traceability while ensuring production compliance and formula accountability.

Flexible Communication and Expansion: Standard equipped with USB*2, RS232, I/O high-low level output, and RJ45 interfaces. Built-in WIFI and Bluetooth communication, with optional 4G IoT communication, HDMI screen projection, printers, and barcode scanners. Supports integration with ERP systems and apps for intelligent data management.

Stable Power Supply Design: Input AC100-240V, output DC12V 3000mA, adapting to different voltage environments, ensuring stable operation of the Scale in various production scenarios and meeting continuous production demands.

Product Advantages

Error-Proof Efficiency, Reduced Loss: The core error-proof design of the Smart Poka-Yoke Batching Scale with Error-Proofing prevents human errors from multiple dimensions including material identification, dosage control, and step management, reducing material waste and product scrap caused by formula errors, thereby lowering production costs.

High-Precision Batching, Controllable Quality: Relying on high-precision sensors and intelligent calibration technology, it maintains stable weighing accuracy, ensuring consistent formula precision across batches, improving product quality stability, and helping enterprises pass compliance inspections.

Convenient Operation, Quick Learning Curve: Android operating system paired with RK3288W quad-core Cortex-A17 processor (frequency up to 1.8GHz) ensures smooth operation. The touchscreen interface is simple and intuitive, requiring no professional training, reducing labor training costs.

Customizable Adaptability, Wide Application Scope: Features a 304 stainless steel instrument housing and stainless steel weighing pan, with optional 304 stainless steel frame or carbon steel frame, adapting to harsh production environments such as humidity and corrosion. Weighing platform dimensions and formula management programs can be customized according to customer requirements, adapting to formula weighing needs across different industries.

Factory Direct Supply, High Cost-Performance: As a factory-direct product from Junding Tianheng,it has no intermediary markups while supporting bulk wholesale. Volume purchases enjoy additional discounts, balancing quality and cost with cost-performance far exceeding similar products.

Secondary Development Support: Provides standard TCP-IP communication protocols and Android system development kits, supporting customized secondary development of Android applications. Based on actual enterprise production needs, personalized functions such as quantitative packaging control programs can be developed, adapting to enterprise intelligent upgrade requirements.

Product Parameters

Note: These specifications are standard regular items. Other specifications and dimensions can be customized according to customer requirements. Please contact us for details.

Additional Parameters

Applicable Scenarios

The Smart Poka-Yoke Batching Scale with Error-Proofing leverages its precise formula control, efficient error-proofing functions, and flexible adaptability for widespread use across industries requiring accurate formula batching, particularly suitable for scenarios with high demands for formula precision and production compliance, including:

Food Processing Industry: Raw material formula weighing in the production of pastries, beverages, seasonings, and meat products.It precisely controls ingredient proportions, preventing batching errors and ensuring food taste and safety.

Pharmaceutical Preparation Industry: Raw material proportioning in the production of medicines and health products, strictly controlling dosage accuracy to meet pharmaceutical industry compliance requirements while eliminating material confusion through error-proof design, ensuring drug quality.

Chemical Industry: Formula batching for products such as coatings, pigments, and additives. It adapts to complex chemical workshop environments, precisely controlling various chemical raw material dosages to avoid product non-conformance or safety hazards caused by proportioning errors.

Feed Industry: Formula mixing for various livestock, poultry, and aquatic feeds. Through intelligent formula management, it enables quick switching between different feed formulas, precisely controlling nutritional component ratios, and improving feed quality.

Other Scenarios: Raw material formula weighing in rubber and plastic, building materials, and electronic materials industries, adapting to multi-variety, high-precision formula requirements, helping enterprises improve production efficiency and product qualification rates.